The digital textile printing has been taking strength and growing over 25% year after year. Also, know more about Kornit Storm Hexa.
The textile industry is growing continuously in recent years.
It is up to the segment entrepreneur to seek creative solutions to maintain and stand out in the market.
The textile printing press has challenges and particularities. We will help you understand it in a simple way.
Divide this press into 5 macro steps to understand it more objectively. Check out.
Step 1 – Choose the type of fabric
This phase will define the entire working sequence.
In the dyeing process, each fiber has a different affinity and absorption, determining the class of dye to use.
For example, if the fabric type in question is cotton or viscose, the appropriate dye is reactive.
Step 2 – Fabric preparation
Quality control is very important at this stage. Any residue present in the fiber and/or change in the degree of white may influence the final result of the fabric.
It may decrease the solidity and color reproduction in the fabric.
Step 3 – Impregnation
At this stage, the fabric is prepared to receive the ink. Here, a chemical impregnation formulation is required for each type of fiber.
It basically consists of chemically preparing the fabrics to receive the dye. It will provide definition to the print and especially a medium.
This step greatly influences the color yield and the number of different colors to be generated in profiling.
Step 4 – Color management and printing
Color management is based on profile generation, which is responsible for the amount and intensity of color achieved in printing.
With good calibration, you can get faithful and vibrant colors and deep black.
Once you have profiled and calibrated the machine properly, it’s time to print.
There must be a high-quality printing machine coupled with first-rate ink. Regarding, we recommend Kornit Storm Hexa, a direct 6-color printing solution.
This single-step printing solution with Spectra Polaris PQ 512 printhead is ideal for sports colors and logos.
Step 5 – Fixing, washing and finishing
The success of this phase will greatly influence the solidity, yield, brightness, feel and cost of the final fabric.
The fixation of the paint on the fabric is performed by vaporization, with adjustments of pressure, temperature, time and humidity.
In the digital pronging process, all the steps are interconnected and the success of the set will result in a perfect pattern.
All steps need to be well controlled with as little variation as possible, as unlike printing in the conventional process.
A slight variation in the process will have a major impact on the final print result.
For companies that are unable to have this procedure at home, it is possible to outsource these services from third parties.
Therefore, it is possible to buy or manufacture your own fabric and ship it raw. So, these companies print the fabrics and return them ready for sale. Companies that need the greatest success and longevity in this segment must invest in digital printers, such as, the Kornit Storm Hexa.